HYPERCON technology: redefining UHPC production

What makes HYPERCON technology unique

HYPERCON ensures efficient UHPC production through a streamlined three-step process. First, an AI-driven software designs the UHPC mix, optimizing the packing density of particles for superior performance. Next, raw materials are precisely milled and sorted to meet the designed specifications. Finally, the UHPC mix is produced, delivering high-performance concrete consistently and with minimal waste.

HYPERCON utilizes AI to develop customized UHPC mixes tailored to specific project needs, optimizing UHPC performance, profitability, and sustainability. By continously monitoring and maximizing the packing density of all mineral components, including cement and fines, the technology ensures the ideal balance of strength, workability, and resource efficiency while reducing costs and environmental impact.

HYPERCON enables the production of UHPC directly at the construction site or at the precast elements manufacturing plant, reducing transportation costs, minimizing emissions, and ensuring fresh, high-quality material. This flexible approach supports both large-scale infrastructure and customized architectural projects, while enhancing cost-efficiency and sustainability.

Customized and convenient UHPC production

HYPERCON technology processes raw materials based on the client’s available resources, ensuring a customized UHPC mix. It also enables UHPC production at the clients' site, giving clients full control over manufacturing and allowing them to produce UHPC on demand, not limited to a single application. This flexibility supports a diverse range of projects and products, adapting to specific design and performance requirements.

Substantially more cost-effective UHPC mixes

UHPC mixes produced with HYPERCON technology are up to 70% cheaper than traditional UHPC ready-mixes. Cost savings come from upcycling byproduct materials, reducing cement content, and enabling on-site production, which minimizes transport and logistics expenses. By optimizing mix design, production, and supply chains, HYPERCON makes UHPC both accessible and cost-effective, even compared to standard concrete.

Sustainable concrete and circular economy

HYPERCON technology not only enables on-site production and the upcycling of byproduct materials into UHPC aggregates but also significantly enhances sustainability. By reducing transportation needs, it lowers the environmental footprint of UHPC production. Additionally, UHPC structures require up to 75% less material than traditional ones, improving resource efficiency, while maintaing superior performance.